Channel induction furnace for melting of zinc cathodes and production of zinc alloys

 

Tilting induction channel furnace for melting of zinc and production of zinc alloys. (Mixer)

The furnaces are suitable for production of zinc alloys (ZnAl, ZnAlCu). They are remarkable for their big productivity and law consumption of power supply.
The inductor is accomplished with air cooling.

For homogenization we use propeller.

Type	Working capacity (MT)	Power (kW)	Productivity (МТ/h ZnAl alloys)
TE 400 H/Zn	4	90	2
TE 600 H/Zn	6	120	2,8
TE 1200 H/Zn	12	250	6
TE 2000 H/Zn	20	330	8
TE 2500 H/Zn	25	4440 - 550	10 - 14
TE 3000 H/Zn	30	550 - 660	14 - 18

Stationary induction channel furnaces for melting zinc cathodes.

The furnaces have induction heating on an industrial frequency.
They consist of two chambers, joined by a heating channel. The metal is being taken through liquid metal pump.
The advantages of these furnaces are as follows :

• The furnace’s bath has a tilting system
• Low consumption of power supply thanks to the excellent heating isolation
• Identical temperature of the metal in the chambers
• No working break
• Optimal use of the casting machines
• No metal overheating
• Low service expenses

 

Type	Working capacity (MT)	Power (kW)	Productivity (MT/h Zn)	Number of inductors
TE 20 Zn	20	360	3,2	4 x 90 kW
TE 30 Zn	30	480	4,3	4 x 120 kW
TE 40 Zn	40	750	6,6	3 x 250 kW
TE 60 Zn	60	1000	8,8	4 x 250 kW
TE 80 Zn	80	1320	11,8	4 x 330 kW
TE 100 Zn	100	2640	24	6 x 440 kW
TE 120 Zn	120	3300	30	6 x 550 kW
TE 150 Zn	150	3960	35	6 x 966 kW

The furnace’s bath has a tilting system which enables the replacement of a damaged inductor without interrupting the furnace’s work.
The furnaces are equipped with modern devices for charging with zinc cathodes, which has productivity from 3 T/h up to 30 T/h.

Furnace for melting of zinc cathodes, 60 tons with charging device	Furnace for melting of zinc cathodes, 110 tons with charging device